High-pressure performance and precision

TM Design & Installation AB, based in Torsås, Sweden, is a leading provider of advanced production solutions, specializing in high-pressure hydroforming technology. They design, manufacture, and install machines, for the manufacturing industry, focusing on automation, robotics, and customized solutions.

Their hydroforming technology uses high-pressure water fluid to shape ductile metals into complex, lightweight, and strong components, widely used in automotive and manufacturing industries for creating complex shapes, reducing material waste, and producing high strength-to-weight ratio parts with excellent surface finish.

Serving customers in the Americas and Europe, including the automotive industry in Germany with parts for premium brand cars like Mercedes and Audi, TM Design & Installation AB offers in-house development and manufacturing of hydroforming machines and tools with frequency-controlled hydraulics and high press forces up to 2000 tons.

They integrate advanced automation solutions to enhance efficiency and precision, including programmable HMI panels, CODESYS-based controllers, and remote access via CloudVPN, providing tailored, high-quality, and cost-effective production solutions.

Customer challenge

TM Design & Installation AB sought to modernize their existing machines and create a sophisticated digital automation system with enhanced visualization, control, and motion capabilities. A key requirement was enabling remote connectivity to improve service, maintenance, and software updates.

 

Technical solution

To address these challenges, TM Design & Installation AB implemented a comprehensive solution using Beijer Electronics' hardware and software:

  • Hardware: X2 pro HMIs, Distributed IOs, BoX2 controller, CloudVPN remote access, Servo motion and BFI frequency inverters
  • Software: BCS Tools with CODESYS, iX Developer, CloudVPN cloud platform

The solution included the integration of CloudVPN for secure and real-time remote access, allowing for fast troubleshooting, remote diagnostics, and software updates without the need for on-site visits. This significantly reduced downtime and maintenance costs and additionally offered a new business opportunity for TM Design & Installation AB.

"Beijer's technical team is always there for us, turning challenges into opportunities"

Niclas Wernered, Automation at TM Design & Installation AB

 

Results

The implementation of the technical solution brought several benefits:

  • Enhanced efficiency: The frequency-controlled hydraulic drives optimized energy consumption and provided precise pressure control.
  • Improved performance: The dual booster system enabled controlled pressure buildup, ensuring consistent forming quality.
  • Increased uptime: The CloudVPN connectivity allowed for remote monitoring and diagnostics, reducing downtime and extending machine lifespan.
  • User-friendly operator interface: The X2 pro 15” touch panel provided an intuitive user experience including with possibility of handling different recipes enabling quick changeover of jobs.

Why Beijer Electronics?

TM Design & Installation AB chose Beijer Electronics for their high level of technical support, extensive experience, and commitment to long-term relationships. The local presence and unique product features, such as the CloudVPN, were key factors in their decision.

In collaboration with Beijer Electronics, TM Design & Installation AB leverages advanced automation technologies to optimize their hydroforming processes. Beijer Electronics provides smart, open industry solutions that reduce complexity and engineering time, enhancing the overall efficiency and performance of TM Design & Installation AB's hydroforming systems. This collaboration highlights the synergy between TM Design & Installation AB's expertise and Beijer Electronics' automation solutions, resulting in innovative and efficient production technologies.

Links to products in the solution:
X2 pro HMIs
Distributed IOs
BoX2 controller
CloudVPN remote access
Servo motion
BFI frequency inverters

The challenge:

TM Design & Installation AB aimed to modernize their existing machines and develop a sophisticated digital automation system with enhanced visualization, control, and motion capabilities. A crucial requirement was enabling remote connectivity to improve service, maintenance, and software updates.

Why Beijer Electronics?

TM Design & Installation AB chose Beijer Electronics for their high level of technical support, extensive experience, and commitment to long-term relationships. The local presence and unique product features, such as CloudVPN, were key factors in their decision.